Rice Glucose Project Introduction
Rice slurry adjustment: The broken rice is cleaned, the iron and stones removed, then delivered to the steeping tank where it is softened by the addition of water. The softened rice is placed in the milling area to be ground. In the adjusting tank, the mellowed rice slurry is then adjusted to DS=28-32%, the proper PH value, and temperature.
Liquefaction: With the help of a liquefaction enzyme and a jet cooker, the modified rice slurry is liquefied. For the best liquefaction effect, two ejections are required. The material is transported to the next section after cooling in the flash tank following liquefaction.
Protein filtration, washing and drying: To get rid of contaminants like protein traces and trace amounts of fibre, the liquid syrup is filtered via a filter press. The process water cleans the dregs to recover the syrup inside. After filtration and dehydration, the drying method is used to produce the crude protein product with a high protein content.
saccharification: The saccharification tank receives the syrup that has been filtered. Enzymes are used to carry out the process. The required DE value is attained after a predetermined amount of reaction time. The syrup is subsequently sent to the next section after cooling in the flash tank.
Decolorization/filtration: The syrup enters the decolorization filtration system after being saccharified. Activated carbon must be used for decolorization at the proper temperature. The filter will eliminate the activated carbon after decolorization. The following stage receives the filtered glucose.
Continuous ion exchange: To obtain pure and high-quality glucose, the glucose enters a continuous ion exchange system where the impurity ions are separated from the mixed impurity ions in the glucose using cation and anion resin.
Evaporation: To get the appropriate DS value for the product, the rice glucose is concentrated after passing through the safety filter and being supplied into the evaporator system.